Engineer I – Manufacturing Quality

Summary

Karma Automotive is a company focused on manufacturing quality vehicles, and they are seeking an Engineer I - Manufacturing Quality to support their manufacturing operations. This entry-level role is crucial for maintaining product quality and driving process improvements through collaboration with cross-functional teams.

Responsibilities

• Assists in the development and implementation of quality control systems
• Inspects and tests on products to ensure compliance with specifications and standards
• Collaborates with production teams to identify and resolve quality issues
• Creates quality alerts as needed to document and communicate quality issues to production
• Conducts root cause analysis and implements corrective actions for non-conformances
• Participates in Layered Process Audits (LPA), Gemba walks, and 5S Audits if required
• Advocates Quality at the Source (QAS) or Built-in Quality (BIQ) principles
• Participates in improvement initiatives to enhance product quality and operational efficiency
• Utilizes Lean Six Sigma methodologies to analyze and improve manufacturing processes
• Supports and participates in Kaizen events and other continuous improvement activities
• Implements process control techniques to ensure processes remain in control and capable
• Monitors and reports on process improvements and their impact on quality and efficiency
• Creates, owns, and maintains process documents as needed such as SOPs and work instructions
• Fosters a culture of continuous improvement by encouraging problem-solving and innovative thinking among team members
• Assists in maintaining and improving the Quality Management System (QMS) and Environmental Management System (EMS) by participating in internal audits, and systems gap analysis
• Ensures compliance with Karma standards and applicable regulatory requirements
• Updates and or creates Process Failure Mode and Effects Analysis (PFMEA), Control Plans, and Visual Standard Operating Procedures (VSOP) as needed
• Collects and analyzes data related to product quality and process performance
• Analyzes trends on Key Performance Indicators (KPI)/metrics
• Interprets and analyzes CMM measurement data, inspection data, and other related data/information gathered by production
• Prepares and presents reports on quality metrics and improvement activities
• Utilizes statistical tools and software to support quality analysis and improvement efforts
• Collaborates with the Supply Chain and Supplier Engineering teams to ensure that incoming materials supplied to the plant meet quality standards and resolve quality issues as they arise
• Assists in addressing or resolving customer complaints and quality concerns
• Ensure customer requirements and expectations are understood and met
• Provides training and support for production operators on quality procedures and best practices
• Develop training materials and conduct quality-related training sessions, as necessary
• Works closely with cross-functional teams including Body Shop, Paint Shop, General Assembly, HV Battery Line, Warehouse, and AME to ensure quality standards are met
• Communicates quality issues and action plans effectively to the KICC’s team & HQ, as necessary

Skills

• Bachelor's degree in Industrial Engineering, Quality, Mechatronics Engineering, Manufacturing Engineering, Mechanical Engineering or related field, or equivalent work experience
• Minimum of one (1) year of relevant work experience in a manufacturing environment
• Basic knowledge of Quality Management Systems (ISO 9001:2015) and Environmental Management Systems (ISO 14001:2015), as applicable
• Basic knowledge and experience in Lean Six Sigma principles and methodologies
• Strong analytical and problem-solving skills
• Some experience in dealing with customer, supplier, or shop floor quality complaints/issues
• Able to read and understand product prints
• Detail-oriented with a strong commitment to quality
• Proficient in computer systems (Microsoft Office apps + statistical software)
• Proven understanding of process capabilities
• Basic understanding of Lean manufacturing principles
• Ability to work under minimum supervision
• ISO Auditor (preferred but not required)
• Six Sigma Green Belt (preferred)
• Knowledge of CMM preferred but not required
• Experience in SAP (preferred but not required)

Qualifications

Must Haves

• Bachelor's degree in Industrial Engineering, Quality, Mechatronics Engineering, Manufacturing Engineering, Mechanical Engineering or related field, or equivalent work experience
• Minimum of one (1) year of relevant work experience in a manufacturing environment
• Basic knowledge of Quality Management Systems (ISO 9001:2015) and Environmental Management Systems (ISO 14001:2015), as applicable
• Basic knowledge and experience in Lean Six Sigma principles and methodologies
• Strong analytical and problem-solving skills
• Some experience in dealing with customer, supplier, or shop floor quality complaints/issues
• Able to read and understand product prints
• Detail-oriented with a strong commitment to quality
• Proficient in computer systems (Microsoft Office apps + statistical software)
• Proven understanding of process capabilities
• Basic understanding of Lean manufacturing principles
• Ability to work under minimum supervision

Nice to Haves

• ISO Auditor (preferred but not required)
• Six Sigma Green Belt (preferred)
• Knowledge of CMM preferred but not required
• Experience in SAP (preferred but not required)

Benefits

• Medical Plan
• Dental & Vision Plans
• Health Savings Account & Flexible Spending Account
• Employee Health & Well-Being Program Events
• Company Paid Basic Life & AD&D Insurance
• 401(k) with Employer Match
• Relocation Assistance (if applicable)
• Employee Assistance Program (EAP)
• Sick Time, Vacation time and Personal Floaters
• Paid Holidays including Company’s Annual Year End Shutdown
• Karma Cares Program (Monthly lunch & breakfast)
• Employee Driving Program
• Pre-taxed Commuter Benefits & much more!