Process Engineer

Summary

Atkore is a leading provider of electrical, safety and infrastructure solutions, and they are seeking a Process Engineer to enhance operational excellence at their Pueblo, CO manufacturing facility. The role involves analyzing equipment and processes to drive continuous improvements and standardization in manufacturing operations.

Responsibilities

• Maximize the OEE (Overall Equipment Effectiveness) of the winding and elbow bending processes
• Utilize knowledge of fabrication processes, tooling and production equipment, assembly methods, quality control standards, and product design, materials, and parts to successfully deliver on new projects and improvement initiatives
• Conduct data analysis of scrap, downtime, line rates, and material usage. Lead root cause analysis and corrective actions for process-related issues
• Develop safety, quality, delivery, cost, and innovation improvements based on data-driven processes and system methodologies
• Work with maintenance and production teams to ensure equipment reliability and optimal performance. Ensure all processes comply with safety, environmental, and quality standards
• Prepare charts and reports to assist data-driven decisions to improve results
• Lead cost reduction initiatives through materials, product, and process improvements. Investigate or resolve operational problems, such as material use variances or bottlenecks
• Provide value stream management and technical expertise and support related to manufacturing and install and troubleshoot manufacturing equipment
• Review, document, and communicate technical process details into simple and understandable standards
• Share best practices to help build a centralized knowledge base, including updating manufacturing processes and procedures upon achieving significant improvements
• Work with all the following tools and technologies: AutoCAD, Solid Works, Lean Manufacturing Principles, Minitab, 5S, SQDC, Key Performance Indicators (KPI), Equipment Troubleshooting, Takt Time, Cycle Time
• Drive continuous improvement of equipment performance metrics, including uptime, efficiency, and reliability
• Reduce changeover times through application of SMED (Single-Minute Exchange of Die) principles
• Conduct structured root cause analysis using Lean tools such as 5 Whys, Fishbone (Ishikawa), and Pareto analysis
• Optimize facility and workflow layouts using Lean principles to minimize motion and transportation waste
• Balance workloads across operations to improve throughput, efficiency, and resource utilization
• Complete other duties as assigned by Management

Skills

• Bachelor's degree or foreign equivalent degree in Mechanical Engineering, Industrial Engineering, Electrical Engineering or closely related field
• Must have 0 - 2 years of experience in a Lean Manufacturing environment position, or closely related occupation
• Must have 0 - 2 years of experience with all the following: Conducting continuous improvement projects such as Scrap Reduction, Downtime Reduction and Cycle Time Reduction
• Developing, evaluating, and improving manufacturing methods on mechanical, electrical, hydraulic, pneumatic and controls systems
• Assist in the development of new lines and product integrations
• Developing and testing prototype inspection systems
• Completing maintenance activities (preventive, corrective, and predictive) on production equipment including troubleshooting
• Strong interpersonal communication and organizational skills with the ability to interact with all levels of operations
• Must be a strong team player with a firm personal commitment toward continuous improvement
• Must have strong analytical skills with the ability to use big data
• Self-starter with a passion for problem solving and continuous improvement – Blending a scientific and hands on approach to help drive towards process excellence
• Ability to work non-traditional hours or shifts and travel as required
• Must have excellent verbal, written skills and interpersonal skills along with the ability to make presentations comfortably and professionally to large groups
• High skill level in use of Microsoft Suite and CAD
• Experience in a fast paced, high volume manufacturing environment
• Ability to work in a team-oriented environment
• All associates must embrace and foster an environment that supports our core values of Accountability, Teamwork, Integrity, Respect, Excellence
• Applicants must be authorized to work in the US without requiring sponsorship now or in the future

Qualifications

Must Haves

• Bachelor's degree or foreign equivalent degree in Mechanical Engineering, Industrial Engineering, Electrical Engineering or closely related field
• Must have 0 - 2 years of experience in a Lean Manufacturing environment position, or closely related occupation
• Must have 0 - 2 years of experience with all the following: Conducting continuous improvement projects such as Scrap Reduction, Downtime Reduction and Cycle Time Reduction
• Developing, evaluating, and improving manufacturing methods on mechanical, electrical, hydraulic, pneumatic and controls systems
• Assist in the development of new lines and product integrations
• Developing and testing prototype inspection systems
• Completing maintenance activities (preventive, corrective, and predictive) on production equipment including troubleshooting
• Strong interpersonal communication and organizational skills with the ability to interact with all levels of operations
• Must be a strong team player with a firm personal commitment toward continuous improvement
• Must have strong analytical skills with the ability to use big data
• Self-starter with a passion for problem solving and continuous improvement – Blending a scientific and hands on approach to help drive towards process excellence
• Ability to work non-traditional hours or shifts and travel as required
• Must have excellent verbal, written skills and interpersonal skills along with the ability to make presentations comfortably and professionally to large groups
• High skill level in use of Microsoft Suite and CAD
• Experience in a fast paced, high volume manufacturing environment
• Ability to work in a team-oriented environment
• All associates must embrace and foster an environment that supports our core values of Accountability, Teamwork, Integrity, Respect, Excellence
• Applicants must be authorized to work in the US without requiring sponsorship now or in the future

Benefits

• Medical, vision, and dental insurance
• Life insurance
• Short-term and long-term disability insurance
• 401k
• Paid Time Off
• Paid holidays
• Any leave required under federal, state, or local law