Production Engineer I

Summary

FUJIFILM Healthcare Americas Corporation is a global leader in chemical solutions for the semiconductor industry. They are seeking a Production Engineer I to provide technical support for high volume manufacturing processes, ensuring safety and quality while leading improvement activities.

Responsibilities

• Ensure all production activities for assigned processes are carried out per written procedures with safety and quality at the forefront. Demonstrates competency and independence in identifying and correcting gaps in procedures and practices
• Monitor daily production for high volume manufacturing processes for key processes; identify routine issues and implement corrective actions within defined authority
• Document procedures for process of record for key processes/products, including SOPs, work instructions, Control Plans, FMEAs, and P&IDs; review documents regularly to ensure accuracy and compliance with safety, quality, and regulatory requirements
• Verify and update batch records and other process documentation to ensure accuracy and completeness
• Support the scale-up, commissioning, and qualification of new and replacement systems; plan and execute assigned portions of projects with moderate supervision
• Support and participate in environmental, safety and health and quality department programs and requirements
• Conduct hazard assessments including Job Safety Analyses (JSAs), risk assessments, and other PSM-related reviews under the guidance of more senior engineers. Effective at identifying EHS-related issues and implementing corrective actions
• Analyze statistical process control performance, out-of-control conditions, and trend alerts using data from production systems and Laboratory Information Management System (LIMS); requires use of Excel, JMP or other statistical software. Conduct and document quality and process trend review investigations for assigned manufacturing areas
• Work with Control System Engineers, laboratory staff, and Quality Engineers to ensure data accuracy and availability in control systems and LIMS, and to support data-based decision making
• Perform root cause investigations into quality nonconformances and report findings to internal stakeholders. Demonstrate ability to investigate technical issues and effectively communicate findings
• Generate Engineering Change Notices and prepare Management of Change (MOC) documentation as required for changes to manufacturing processes and equipment
• Provide problem solving expertise for a wide range of chemical manufacturing systems and support development and implementation of engineering solutions
• Responsible for planning and executing projects as assigned by supervisor. Demonstrates proactivity and technical competence in project management
• Participate in customer meetings, audits and lead technical responses to customer complaints using 8D or customer formats as required
• Provide guidance and training to entry level engineers and technicians on troubleshooting, documentation, and data analysis tasks
• Able to work in a constant state of alertness and in a safe manner
• Perform other duties, as assigned

Skills

• BS in Chemical Engineering or related field
• 1–2 years' experience in high volume chemical manufacturing; other technical disciplines with experience in automation, chemical manufacturing, or semiconductor manufacturing will be strongly considered
• Working knowledge of manufacturing processes, SPC, FMEAs, MOC, ECNs, and technical drawings and standards; demonstrated ability to apply engineering principles to moderately complex problems
• Demonstrated innovative thinking and scientific/engineering approach to solve product development and manufacturing problems in school or work environment
• Excellent communication skills
• Strong computer skills for Microsoft Office Word, PowerPoint, Excel, JMP or other statistical software packages
• Working knowledge of Statistical Process Control (SPC) techniques and statistical analysis of data
• Ability to work with process and quality data from control systems and LIMS
• Strong troubleshooting skills for routine manufacturing issues
• Demonstrated abilities to work independently with moderate supervision and as a team
• Physically able to lift up to 50 lbs., stoop, bend, climb and reach
• Adhere to all safety policies and procedures
• Ability to work well with others at all levels of the organization
• Must have a valid drivers' license and clean driving record, if required by site policy
• Familiarity with JMP statistical software is preferred but not required

Qualifications

Must Haves

• BS in Chemical Engineering or related field
• 1–2 years' experience in high volume chemical manufacturing; other technical disciplines with experience in automation, chemical manufacturing, or semiconductor manufacturing will be strongly considered
• Working knowledge of manufacturing processes, SPC, FMEAs, MOC, ECNs, and technical drawings and standards; demonstrated ability to apply engineering principles to moderately complex problems
• Demonstrated innovative thinking and scientific/engineering approach to solve product development and manufacturing problems in school or work environment
• Excellent communication skills
• Strong computer skills for Microsoft Office Word, PowerPoint, Excel, JMP or other statistical software packages
• Working knowledge of Statistical Process Control (SPC) techniques and statistical analysis of data
• Ability to work with process and quality data from control systems and LIMS
• Strong troubleshooting skills for routine manufacturing issues
• Demonstrated abilities to work independently with moderate supervision and as a team
• Physically able to lift up to 50 lbs., stoop, bend, climb and reach
• Adhere to all safety policies and procedures
• Ability to work well with others at all levels of the organization
• Must have a valid drivers' license and clean driving record, if required by site policy

Nice to Haves

• Familiarity with JMP statistical software is preferred but not required